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Accessory Belt Tensioner So Expensive?!


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Another problem!.....

 

My belt tensioner just seized and it ripped the drive belt.

I need a new tensioner and drive belt!

 

While looking for the tensioner (for crank/alt/AC side) the prices seem crazy high!

at least +300$ for a simple tensioner!

 

the cheapest I found was from Tascaparts at 282$

 

 

Anyone know where else I can find this?

IPB Image

 

MAZDA PART # KJ02-15-980B

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if it is the pulley that seized you do not need an entire new tensioner. i believe The Fat Man pointed me towards NAPA, you can knock out the bearing for the pulley and replace it. let me look thru my PMs and find it

 

so question, was it the PULLEY that stopped spinning or did the spring inside the tensioner bust and it no longer tensions the belt??

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if it is the PULLEY bearing the part for napa is #6203-2RSJ

 

if it is the internal spring that busted and seized where the tensioner won't even move up or down then i canthelp you ther :(

 

Nice! that's some hope!

Yes it is the pulley that stopped spinning and seized!

 

Did you do this yourself previously? how hard was it to bust the bearing out?

 

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if it is the PULLEY bearing the part for napa is #6203-2RSJ

 

if it is the internal spring that busted and seized where the tensioner won't even move up or down then i canthelp you ther :(

 

Nice! that's some hope!

Yes it is the pulley that stopped spinning and seized!

 

Did you do this yourself previously? how hard was it to bust the bearing out?

 

 

what you do, my child, is loosen the bolt till the pulley comes off. It is easier to do this while it's on the car instead of removing the bastard tensioner. Make SURE though before you go to the trouble, that its not the tensioner SPRING that is gone and that the auto tensioner moves freely.

 

the bearing on the other side can be knocked out

 

http://www.mazdaworld.net/forums/index.php...mp;hl=tensioner

 

see the pics i posted, the pulley flipped on its rear side?

 

You have to knock it out from the other side with something that puts force uniformly on the bearing to make it come out.

 

Knocking it in is as simple as placing it centered on the pulley, place a block of wood on top of it and knock it gently into place.

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This is the required bearing to fix the front tensioner (alt, a/c, vac, crank)

(notice the bearing is a 6203-2RSK!!)

IPB ImageIPB Image

 

It's very tight in there! Use an open end wrench, else you'll have trouble taking it off.

IPB ImageIPB Image

 

Here's the damaged bearing.

Problem was the bolt holding it came off loose and the washer behind it started to scrape the bearing seal, then killed the bearing!! So remember to tighten this bolt carefully!

All this was done from the top of the engine! Even for installing the belt! Nothing else was removed!

IPB ImageIPB Image

 

 

All this saved me from buying the complete tensioner for +$350!!

Thanks guys!

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MW.net - now worth 344.01 more to task.

 

Given how cheap, and how easy this is...I'm tempted to buy 3 of these and keep just in case. Even though my current millenia will never go past 75k, sil 02 s probably not past 100k

 

Not easy, you may need a press.

 

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MW.net - now worth 344.01 more to task.

 

Given how cheap, and how easy this is...I'm tempted to buy 3 of these and keep just in case. Even though my current millenia will never go past 75k, sil 02 s probably not past 100k

 

Not easy, you may need a press.

 

I didn't need a press... just tap in the bearing squarely with a hammer.

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  • 3 weeks later...

now that I remember it yes that's what I did, put a socket on it, then hammered it thru

 

and wtf you did it from the top???? my dad and I had to do it from the bottom and it was a PITA!!

 

 

oh it always bring joy to my heart to screw the dealer out of expensive parts and fix it the cheap way

 

and in doing so keep another millenia on the road

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